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Manufacturing & Distribution

Stable systems, automated processes and one accurate view of the business.

We work with fabricators, processors and distributors to stabilise core systems, then automate procurement, production planning and reporting on top of them. 
The result is one accurate view of the business, not five spreadsheets pulled together by hand.

Sound familiar?

“Only one person really knows how to price that job.”
“The quote said one thing and the invoice says another.”
“We find out whether a job made money after it has shipped.”
“The same order gets typed into two or three places.”
“We're out of the part everyone wants, and carrying stock nobody has ordered in a year.”
“The ERP has a planning module. The real plan is a spreadsheet on someone's desktop.”
“Ask a technical question and someone has to go and find a particular person.”
”Every month-end, someone spends a day rebuilding the same report.“
”A staff member built a tool the business now relies on, and nobody else knows how it works.“

Whatever kind of business you run

Fabricators and made-to-order manufacturers

Every job is different. Quotes depend on estimator experience, drawings change after release, and margin is only clear at the end.

Processors

Throughput, yield and traceability matter as much as price, and quality paperwork has to be right every time.

Distributors and importers

Thousands of SKUs, long lead times, customer-specific pricing, and customers asking where their order is.

Use cases we can start with

Most of these can start small, on the systems you already run.

Quoting and estimating

A customer sends a drawing, a marked-up PDF and three emails, and the estimator turns that into a price by phoning suppliers. Quote lines are then retyped into the proposal and the accounting system.

  • Costing brief from enquiriesWe can assemble drawings, emails and site notes into a costing brief and chase what's missing. Your estimator approves every quote.
  • Quoting from historyWe can find similar past jobs, apply current supplier rates and freight, and give estimators a starting price.
  • Freight estimatesWe can estimate freight and delivery cost at quote stage from past shipments.
  • Proposal checksWe can draft the proposal from the approved costing and check codes and tax before it goes out.
  • Quote follow-upWe can track open quotes, prompt follow-up, and record why quotes are lost.

Typical benefitsFaster quotes, fewer retyped lines, and less chasing.

If you also tender for large commercial or public contracts, see Construction & Engineering.

Orders and customers

Orders arrive by email, PDF and phone in every format, and someone keys them in. Then the customer rings to ask where it is.

  • Order intakeWe can read orders arriving by email and PDF, enter them in the ERP, and pass exceptions to a person.
  • Pricing and rebatesWe can check incoming orders against customer-specific prices and rebates and flag the differences.
  • Order status and back-ordersWe can give customers self-service status and proactive updates, so staff stop looking it up.
  • Quote-to-invoice handoffOn acceptance, we can create the order, job and invoice records and update the CRM.
  • Portals, configurators and new accountsWe can offer guided product builders that only allow valid configurations, and automate trade account applications and credit checks.

Typical benefitsFewer keying errors, faster turnaround, and customer service time freed up.

Purchasing and suppliers

POs are typed as free text and coded to the nearest account. Suppliers confirm by email, dates slip, and you find out when the job stops.

  • POs and approvalsWe can raise POs from approved requirements, code them correctly and route them for approval.
  • Supplier ETAs and trackingWe can capture confirmations and date changes, update the ERP, and flag orders that put a job at risk.
  • Invoice matching and landed costWe can match invoices to orders and receipts, allocate freight, duty and currency to item cost, and send only exceptions to a person.
  • Mill and test certificatesWe can file certificates against the right batch or job.
  • Price books, RFQs and outsourced workWe can update price books when supplier prices change, send and track RFQs, and support the decision on which external fabricator gets which job.

Typical benefitsLess data entry, cleaner data, and earlier warning of late deliveries.

Inventory, warehouse and despatch

Stock is counted monthly and recorded by city, not by bin. The shelves hold a year of something nobody wants, while the fast mover is on back-order for twelve weeks.

  • Stock planningWe can set reorder points and levels by item class, and report slow-moving and obsolete stock early.
  • Demand forecastingWe can build item-level forecasts from sales history and market indicators, and show what to order and when against 12 to 16 week lead times.
  • Drawdown alertsOn committed or call-off stock, we can alert the team when a customer draws down faster than planned.
  • Counts, bins and pick slipsWe can use a scan app for counts, locations and picking, and take pick slips that are emailed, printed and retyped today straight into a log.
  • Offcuts and freightWe can record usable offcuts as stock, and book carriers from the ERP order with tracking updates for customers.

Typical benefitsLess cash in slow stock, fewer stockouts, and an accurate stock position.

Production and shop floor

The design is released, then changed. The cutting list is in a spreadsheet, the job card is a printout that's out of date, and the real plan is on a whiteboard.

  • MRP and BOMsWe can set up MRP properly and maintain BOMs with substitutions and live stock visible.
  • Product changesWhen a product or design changes after release, we can flag the BOM, purchases and open jobs affected.
  • Job cards and schedulingWe can replace paper job cards with digital ones linked to the ERP, and schedule against labour and machine capacity.
  • Labour and job costingWe can capture labour against jobs and compare actual cost to estimate when the job closes.
  • Traceability and qualityWe can record batch and lot details from receipt to despatch, and check labelling and packing before goods leave.

Typical benefitsOne plan for purchasing and production, margin visible during the job, and less rework.

Reporting and finance

Month-end means exporting from the ERP, merging with the CRM and rebuilding the same spreadsheet. By the time it reaches the leadership team the numbers are a fortnight old.

  • Live dashboardsSales, margin, stock, on-time-in-full delivery and cash from one connected source, updated daily.
  • Margin by job, product and customerWe can show it while there's time to act, and flag where quoted, ordered and invoiced prices drift apart.
  • Month-end reportingWe can pull, reconcile and package month-end numbers without the spreadsheet rebuild.
  • Supply chain performance and anomaliesWe can report lead times and supplier performance against the SCOR framework, and flag unusual stock or pricing.

Typical benefitsSame-day visibility, and one set of numbers for the leadership team.

Product knowledge and staff-built tools

A customer asks a technical question about a product you've sold for twenty years. The answer is in a manual, a drawing or a particular person.

  • Product knowledge assistantWe can build an assistant over your product manuals, datasheets and catalogue, with source references for every answer.
  • Part matchingWe can match a description, photo or competitor part number to the right item in your catalogue, with alternatives and stock.
  • Fault finding and specification checksWe can help technicians diagnose from error codes, and catch wrong figures in specification inputs at entry.
  • Staff-built toolsWe can provide training, an idea-to-production pathway, and a safe route to production for tools staff have already built. Front-end apps mean fewer people need a full ERP licence, and one managed AI assistant can replace scattered subscriptions.

Typical benefitsFaster answers, fewer interruptions for technical staff, and AI use you can see and manage.

One accurate view of the business

Consolidated reporting is the outcome most manufacturers and distributors ask for first. It depends on reliable ERP data, connected systems, and automated processes that record what actually happened.


Our Supply Chain Intelligence Agent shows what this looks like once the foundations are in place. It runs a full set of supply chain metrics against your ERP data every night and keeps the history for trends. The team gets a SCOR-aligned dashboard, role-based insights and recommendations by scheduled email, and a chat interface to ask questions in plain language.

How we approach it

Automation built on unreliable data only automates the errors, so we work in order.

01

Stabilise the core

Fix data quality, configuration and process gaps in the ERP.

02

Automate on top

Procurement, planning, document handling and quoting, designed to fit your existing systems.

03

Report from one place

Dashboards and analytics draw from the same connected data.

04

Operate and scale

We can manage and improve what we build, then extend it once it's proven.

Each step is optional. Some clients start with a stabilisation project, others with one process or a workshop and roadmap.

Built on what you already run

NetSuite, Microsoft Dynamics 365 Business Central, Acumatica, MYOB, Xero, Accredo, HubSpot, Zoho Inventory, Shopify, Microsoft 365 and IBM watsonx Orchestrate.


Where a new platform is the right answer, we run the evaluation with you.

Before you ask

Do we need to replace our ERP?

Usually not. We fix what's holding it back and build on top. If a replacement is the better option, we can run an independent evaluation.
Our staff are already building tools with AI. Can you help?

Yes. We can review what's been built, test it against a production framework, and help deploy the useful ones safely.
Where should we start?

With a discovery call. We'll look at where time and margin are being lost and suggest the first piece of work that pays for itself fastest. A short workshop is also a good first step if you want a prioritised roadmap first.

Ready for one accurate view of your business?

Tell us where the time and margin are going. We'll suggest where to start.